Product Overview
High-Precision Linear Servo Diving Filling System In Aerosol Production
The Core of Your Automatic Aerosol Production Line
Our latest Linear Diving Filling Machine is engineered for the high-speed, high-precision demands of the aerosol industry. By combining a fully servo-driven architecture with seamless integration for Crimping and Gas Filling modules, this system ensures a flawless transition from liquid concentrate filling to final propellant injection.
Engineered for Versatility and Control
Designed to meet diverse production demands with precision and speed, this unit features a dual-servo architecture that controls both filling metering and nozzle elevation. This ensures consistent accuracy and smooth handling for a wide range of active concentrates, from thin alcohols to viscous oils.
Advanced "Bottom-Up" Filling Process
Optimized for Accuracy and Cleanliness
Specifically designed to handle foaming or viscous products, our servo-controlled diving mechanism ensures a clean fill every time
Precision Dive
The nozzles descend to the bottom of the can before dispensing begins.
Synchronized Fill-While-Rising
As the filling servo activates, the nozzles retract upward in perfect harmony with the rising liquid level.
Clean-Flange Finish
This technique eliminates splashing and suppresses foam, keeping the can rim dry-a critical requirement for perfect valve crimping and container sealing.
The Advantages of Touchscreen Control
Moving away from manual mechanical adjustments to a Smart HMI (Human-Machine Interface) provides your production line with a competitive edge in accuracy and efficiency.
Instant Precision Tuning
Fine-tune volumes in increments as small as 0.1ml. This eliminates "trial and error," reducing product giveaway and ensuring regulatory compliance.
01
Rapid Product Changeover
Store dozens of unique "recipes." Switch from 200ml to 600ml runs in seconds as servo motors recalibrate automatically.
02
Multi-Head Calibration
The servo-driven system ensures that all 4 or 8 heads are perfectly synchronized, guaranteeing uniform fill levels across every can.
03
Real-Time Monitoring & Diagnostics
A live dashboard monitors cycle counts and provides instant maintenance alerts to keep the line moving at peak velocity.
04
Reduced Wear
Digital commands replace physical stop-blocks, leading to less mechanical stress and a longer service life.
05
Key Features
Modular Configuration
4-head or 8-head setups to scale with your production targets.
Dual-Servo Precisionty
A servo-driven crank-linkage for metering and a dedicated servo lifter for nozzle elevation.
High-Capacity "Double-Fill"
8-head/4-station configuration achieves 1200ml (600+600ml) for large industrial cans.
Aerosol Integration
Seamlessly integrates with automatic can feeders, valve inserters, and propellant gassing stations.
Machine In Action
How It Works: Simple & Automated
Positioning
Containers are transported into the filling station via conveyor.
01
Precise Descent
The servo-lift system lowers the filling heads accurately into each bottle.
02
Accurate Filling
Intuitive touchscreen controls for parameter adjustment.
03
Reset & Repeat
Heads retract automatically, and the cycle repeats for the next set of containers.
04
Technical Specifications
| Model |
QGQZX Automatic Linear Aerosol In-Line Servo Diving Filling Machine
|
| Filling Volume | 100-1200ml per can |
| Capacity | 30-40 cans/min (depends on fill volume) |
| Voltage |
Three-phase 380V |
| Power | 2.7Kw |
| Operation Pressure | 0.6-0.8 Mpa |
| Air Consumption | 0.5m³/min |
Aerosol Industry FAQ
Our "Bottom-Up" logic ensures the nozzle is submerged before the filling servo activates. The lifting servo then matches the upward speed of the liquid level exactly. This keeps the flange (rim) clean, ensuring a 100% success rate for the subsequent valve crimping and sealing process.
Yes. Because the lifting and filling speeds are independently controlled via the touchscreen, you can slow down the "rise" for thicker liquids or speed it up for free-flowing concentrates to maximize throughput.Q
Absolutely. We offer configurations with explosion-proof (EX) components and pneumatic logic controls to meet the strict safety standards required for handling solvent-based or flammable active products.
The system is equipped with a "No Can, No Fill" sensor logic. If the linear gating system detects a gap or a fallen container, the filling sequence for that cycle is automatically paused to prevent product wastage and machine contamination.
For height adjustments, the servo-lifting assembly is controlled entirely via the touchscreen; you simply input the new height parameter. For diameter changes, the machine features a "quick-adjust" linear guide system for the conveyor rails and stop-gates, allowing for a full changeover in under 5 minutes without specialized tools.
Upgrade to Servo-Driven Excellence
Switch from manual adjustments to digital precision. Boost your output to 40 cans per minute with the QGQZX Linear Filling System.
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