Automatic Aerosol Filling Machine

Automatic Aerosol Filling Machine
Details:
The QGQ 750 is a robust, mid‑to‑high capacity aerosol filling line (≈2.4–3.6 k cans/h), designed for flexibility across container sizes and propellant types. It emphasizes precision, safety, and full automation, making it suitable for various aerosol spray production scale‑ups and multi‑product facilities.
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Description
Technical Parameters
FAQ

Yangzhou Meida Filling Machinery Co., Ltd. is one of the leading manufacturers and suppliers of automatic aerosol filling machine in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy advanced automatic aerosol filling machine at competitive price from our factory.

 

 
QGQ 750 automatic aerosol filling machine

This machine features high efficiency, high precision, and full automation, suitable for filling various raw materials and propellants (LPG, F12, DME, CO₂, N₂, etc.) into 1-inch aerosol cans. Composed of the following units:

                                                                                                                       ● Can feeder

                                                                                                                       ● Automatic valve sorter and inserter

                                                                                                                       ● Automatic concentrate filling

                                                                                                                       ● Automatic valve crimping'

                                                                                                                       ● Automatic propellant addition

                                                                                                                       ● Automatic weighing machine

                                                                                                                       ● Automatic water bath leak tester

                                                                                                                       ● Automatic actuator presser

                                                                                                                       ● Automatic overcap presser

                                                                                                                       ● Clamp type belt conveyor for coder

                                                                                                                       ● Packing table

It serves as an optimal solution for large-scale aerosol product manufacturers.

Features and Workflow

Automatic can feeding machine

● Explosion-Proof Automation

   Driven by a 0.75kW Shanghai Liangjing explosion-proof motor (ATEX-equivalent       certification implied).

   Automated can sorting and sequential conveying.

● Anti-Jamming Design

   Prevents can collisions, jams, or tipping during transport.

● Precision Speed Control

   Adjustable rotation speed: 4.5–23 rpm for flexible production pacing.

● Industrial-Grade Construction

   304 stainless steel panels (1.2mm thickness, GB Standard) with brushed finish.

● Premium Components

   Pneumatic system uses Japanese SMC components (industry-leading reliability).

can feeder
liquid filler

Automatic liquid filling machine

● Triple-Head Precision Filling

   3 independent pneumatically-controlled filling heads

   "No can, no filling" anti-waste function

   Individual head operation capability

● High-Speed Accuracy

   ≤±1% filling precision

   50-60 cans/minute throughput

   Adjustable filling volume: 10-250ml/head

● Robust Construction

   Worktable: Brushed SS304 + aluminum profiles

   0.5 MPa operating pressure stability

● Premium Pneumatics

   Italian Metalwork & Japanese SMC components

Automatic crimping & gassing machine

● High-Precision Gas Charging System

   ≤±1% filling accuracy

   Configurable fill volume: 10-250ml/head

   Zero-leakage TERCO-style (US) gas filling heads with guided positioning

● Efficient Pressure Management

   Dual booster pumps + gas accumulator tank for stable pressure buffering

   Operating pressure: 0.6 MPa

● Industrial-Grade Construction

   Worktable combines brushed stainless steel (Type 304) and aluminum profiles

   All structural stainless steel meets 304-grade standards

● Premium Pneumatic Components

   Italian Metalwork and Japanese SMC valves/actuators

   High-Speed Operation

   Speed: 40-50 cans/minute

sealing and gassing
 
weighing

Automatic aerosol checkweigher

● Pharmaceutical-Grade Precision

   ≤±1g accuracy across 0-1500g range

   High-speed rejection of out-of-spec cans at 60-65 cans/min

● Explosion-Proof Safety System

   ATEX-compliant construction

● Premium European/Japanese Components

   Control System: Siemens PLC (Germany) + Weinview HMI (Taiwan)

   Sensors: Führinger load cells (Germany)

   Electronics: Schneider Electric (France)

   Pneumatics: SMC (Japan)

   Proximity Sensors: Leuze (Germany)

● Intelligent Operation

   Stepless speed control via stepper motor

   Visual diagnostics: Fault alerts/emergency stop indicators

   Touchscreen human-machine interface (HMI)

Automatic aerosol water bath leakage detection machine

● Automated Leak Testing

  Spiral can transfer system with explosion-proof variable-speed drive

  Rotating hanging mechanism lifts/clamps cans for immersion

  3-5 min water bath inspection through observation windows

● Multi-Stage Drying System

   Heated explosion-proof blower (3.8kW) ensures 100% moisture removal

● Precision Temperature Control

   ±1°C accuracy in 1.1m³ water tank

   30kW electric heating for rapid thermal stabilization

● High-Throughput Operation

   Processes 80-90 cans/minute

hot water bath leak tester
 
spray nozzle pressing

Automatic aerosol spray nozzle placing machine

● High-Capacity Automation

  10,000-nozzle vibratory hopper for continuous feeding

  Compressed air-driven nozzle transfer to core wheels

  Zero manual intervention required

● Precision Pressing Mechanism

   Adjustable pressing speed/pressure prevents product leakage

   Position-synchronized cylinder actuation

Automatic aerosol overcap pressing machine

● End-to-End Automation

   Integrated system: Feeder → Vibratory Sorter → Pneumatic Track → Pressing Unit

   Automatic cap detection & feed control ensures continuous operation

   Zero manual intervention required

● Precision Pressing Technology

   Adjustable pressure/speed for deformation-free sealing

   Position-synchronized pneumatic pressing

cap pressing
 
ink jet belt

Clamp type belt conveyor for coder

● Non-Rotational Bottom Coding

   Synchronized clamping conveyors grip cans without rotation

   Ensures smear-free, legible printing on can bases

   Eliminates tipping/scuffing during coding

● Explosion-Proof Operation

   Powered by 0.37kW explosion-proof motor (ATEX-equivalent)

   Certified for flammable aerosol environments

● Flexible & Space-Efficient

   Adjustable speed: 40-60 cans/min

   Tool-free diameter adaptation for various can sizes

   Modular design installs directly onto existing conveyors

Packing workbench

● Fully Customizable Design

  Tailored conveyor lengths to match production layouts

  Configurable explosion-proof motors for specific power/safety needs

  Modular packing workstation (2025×600mm base size, expandable)

Seamless Integration

   Designed as auxiliary modules for automated aerosol lines

   Compatible with filling/capping/coding equipment previously described

packing workbench

workflow

 

Application

sunscreen spray

Personal Care & Cosmetics

● Hairsprays, dry shampoos,  deodorants/antiperspirants

● Body mists, sunscreen sprays, shaving foams

● Makeup setting sprays, topical skincare mists

pain relief spray

Healthcare & Pharmaceuticals

● Topical antiseptics, wound sprays

● Asthma inhalers (MDIs)

● Pain relief spray

● Medical device disinfectant

Silicone lubricants spray

Automotive & Aerospace

● Brake cleaners, degreasers

● Silicone lubricants, anti-corrosion sprays

● Refrigerant charging (A/C systems)

● Aviation maintenance products

spray paint

Household & Industrial Maintenance

● Air fresheners, fabric refreshers

● Disinfectants, surface cleaners (kitchen/bathroom)

● Lubricants (WD-40 type), rust removers

● Spray paints, primers, and protective coatings

whipped cream

Food & Culinary

● Cooking oil sprays, whipped cream

● Pan release agents, icing decorators

● Food-grade lubricants

Spraying Pesticides on Plants

Agriculture & Pest Control

● Insecticides, herbicides, fungicides

● Livestock antiseptic sprays

● Greenhouse fumigants

mold release agent spray

Industrial Manufacturing

● Mold release agents

● Electronics contact cleaners

● Compressed gas dusters

● Specialized coatings (anti-static, conductive)

Fire Extinguisher spray

Specialized Sectors

● Fire suppression systems

● Dental impression sprays

● Textile/fiber processing aids

FAQ

FAQ

01.What type of aerosol spray filling machines do you offer, and are they suitable for both alcohol-based and water-based formulas?

We offer a full range of aerosol filling machines, including semi-automatic, fully automatic, bag-on-valve (BOV), and under-cap filling lines. All our machines are suitable for filling both alcohol-based and water-based deodorant spray formulas. Contact parts are made from corrosion-resistant 316 stainless steel, ideal for diverse liquid compositions.

02.What is the maximum production capacity (cans per hour) of your fully automatic aerosol filling lines?

Our high-speed automatic lines can reach a production capacity of up to 7,200 cans per hour, depending on the number of filling heads and product characteristics.

03.Can your machine handle different aerosol can sizes (e.g., 150ml, 200ml, 250ml)? Is it easy to switch between sizes?

Yes, our machines are designed to accommodate a wide range of can sizes (typically 35–65mm in diameter, 85–330mm in height). Format changeover is user-friendly and can be completed quickly by trained staff.

04.Can we visit your factory or see a live demonstration (on-site or via video) before making a decision?

Absolutely. You are welcome to visit our factory in Yangzhou, China. We can also arrange a live video demonstration at your convenience.

05.What level of customization is possible based on our product type and factory layout?

Customization is one of our strengths. We design solutions based on your formula, valve/can size, output requirements, and factory space. We can adjust machine layout, automation level, valve feeding mechanisms, and more to fit your production needs.

06.What is your delivery time, and how long does installation and commissioning usually take?

Standard delivery: 45–60 working days after deposit

Installation & commissioning: Usually 7–10 working days depending on system complexity
We offer both remote support and on-site setup by our engineers.

 

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Production speed 2400-3600 cas per hour
Applicable valve (mM) 25.4 (1 inch)
Applicable cans diameter(mM) 35-65
Applicable cans height (mM) 85-330
Liquid Filling volume((mL) 30-750
Filling Accuracy ≤±1%
Sealing Accuracy ≤3‰
Working pressure (Mpa) 0.6-1
Max gas consumption (m3/min) 5
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