Yangzhou Meida Filling Machinery Co., Ltd. is one of the leading manufacturers and suppliers of automatic filling line in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy advanced automatic filling line at competitive price from our factory.
100 cans per minute double-indexing fully automatic aerosol filling line is designed to offer efficient and high-precision aerosol filling for a wide range of products. This machine is ideal for industries such as daily chemicals, pharmaceuticals, automotive care, and industrial applications. Its precise indexing system, high capacity, and integration of key components such as filling, sealing, and inflating make it ideal for manufacturers looking to scale up their aerosol product output while maintaining high accuracy and product quality.
Features
1.Double-Indexing Feeding Mechanism:
This advanced mechanism ensures smooth, continuous feeding of aerosol cans into the system with precise indexing. It allows for fast speeds while maintaining high accuracy and stability, essential for consistent filling in mass production.
2.Versatile Applications:
The machine is capable of handling a variety of aerosol products, making it suitable for applications in different fields:
Daily Chemicals: Products like air fresheners, deodorants, and hair sprays.
Pharmaceuticals: Medical aerosols like inhalers, disinfectants, and other medicinal sprays.
Automotive Care: Products such as lubricants, cleaning sprays, and paints.
Industrial: Sprays used in industrial maintenance, cleaning, or lubrication.
3.Main Components:
8-Head Filling Machine:
The machine features an integrated output and dual-index feed power mechanism, along with a pneumatic control system, liquid supply, and metering system. Powered by the feed mechanism, aerosol cans are guided into the main unit for precise, quantitative filling. It is capable of filling two cans simultaneously, with all processes being pneumatically controlled. Each filling head operates independently, ensuring no discharge occurs if cans are absent. The pressure tank-based filling system ensures fast, splash-free filling. The metering system is adjustable via a worm gear, with readings clearly displayed on a counter for easy adjustment. Liquid suction and extrusion are managed by a standard pneumatic cylinder, offering reliable performance and easy maintenance.
4-Head Valve Inserting and Crimping Machine:
The machine is equipped with a single-outlet and 2-inlet mechanism, alongside a valve sorting and delivery system, valve insertion, valve positioning, and crimping mechanism. Aerosol valves are guided through the screening plate into the valve delivery system, where valves without guide tubes are automatically filtered out at the entrance. Utilizing compressed air, the aerosol valve is blown to the valve head and automatically positioned in the can. The valve is then aligned and pressed firmly against the can opening, after which it proceeds to the sealing device to securely seal the aerosol can.
8-Head Propellant Filling Machine:
The machine features a single-outlet, double-feed power mechanism, combined with a pneumatic control system, propellant delivery, and metering system. Through the power mechanism, aerosol cans are fed into the main machine for propellant filling, accommodating two cans simultaneously. The entire process is pneumatically controlled, and each filling head can be operated independently. The filling head is designed based on imported technology, ensuring fast filling speeds with minimal leakage. The quantitative system is adjusted via a worm gear, with readings displayed on a counter, making adjustments straightforward and user-friendly.
4.Optional Components for a Fully Automated Line:
High-Speed Weighing Machine: Ensures each can is filled with the precise amount of product, preventing under- or over-filling.
Water Bath Leak Detection Machine: Detects leaks in pressurized cans by immersing them in a heated water bath, where bubbles indicate potential leaks.
Nozzle Placing Machine: Automatically places nozzles on the filled aerosol cans, preparing them for final use.
Large Cap Pressing Machine: Presses the caps securely onto the cans, completing the packaging process.
Advantages
1.High-Speed Operation:
With a capacity of 100 cans per minute, this machine is designed for large-scale production environments, significantly increasing productivity and reducing downtime.
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2.Precision and Accuracy:
The double-indexing system ensures that each can is positioned precisely for filling, sealing, and propellant injection. This results in consistent product quality with minimal variations.
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3.Customization Line:
The machine can be configured with additional stations such as weighing, leak detection, nozzle placement, and cap pressing, allowing for a fully automated, end-to-end production line depending on the customer's budget and production needs.
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4.Stable and Reliable:
The system's components are engineered to work together seamlessly, providing stable and reliable operation even under continuous high-speed production conditions.
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5.Flexibility Across Industries:
Whether for small consumer goods or large industrial products, the line's versatility allows it to meet the diverse needs of different aerosol product applications, making it a highly flexible solution for manufacturers.
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Why Meida Filling Machinery?
High Production Efficiency
The double-indexing progressive feeding mechanism ensures fast, smooth, and stable operations. With a production capacity of 100 cans per minute, it significantly enhances productivity, making it ideal for large-scale production needs.
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Precision and Accuracy
Equipped with an 8-head filling machine, 4-head upper valve sealing machine, and 8-head inflator, the line guarantees high precision in filling, sealing, and gas charging. This ensures consistent product quality and minimizes wastage.
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Customizable and Flexible
The line can be configured with additional optional equipment such as a high-speed weighing machine, water bath leak detection machine, nozzle placing machine, and cap pressing machine, allowing businesses to tailor the system based on their production needs and budget.
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Wide Range of Applications
It is versatile and suitable for filling aerosol products across various industries, including daily chemicals, pharmaceuticals, automotive care, and industrial applications.
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Advanced Automation
The fully automated line reduces the need for manual intervention, ensuring seamless production with minimal errors. The system integrates PLC and touch screen controls, offering real-time monitoring and fault detection, which enhances the operational efficiency.
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Reliable and Robust Design
Meida's filling line is designed for long-lasting durability, featuring high-quality components that withstand rigorous production environments. The machines are engineered based on years of experience and advanced technologies sourced from Europe, the U.S., and Japan.
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Cost-Effective
With its high-speed operation and low error rate, this filling line delivers a high return on investment (ROI), helping manufacturers reduce labor costs, minimize product wastage, and increase overall profitability.
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Reputation and Expertise
Yangzhou Meida Filling Machinery is a well-established leader in the aerosol filling industry, with decades of experience in designing and manufacturing top-quality machines. Their equipment is recognized for its precision, reliability, and advanced technology, making them a trusted partner in the aerosol industry.
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8-Head Filling Machine
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Max. filling volume of single head |
250ml(Max 500ml) |
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Filling times of single filling head |
2times |
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Single head filling accuracy |
≤30ml |
±0.5ml |
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＞30~100ml |
±1ml |
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＞100~200ml |
±1.5ml |
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＞200~300ml |
±2.5ml |
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＞200~300ml |
±3ml |
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＞400ml |
±3.5ml |
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Capacity |
≥100cans/min |
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Applicable aerosol cans |
Diameter |
35-75mm |
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High |
100~330mm |
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Max. Gas consumption |
2m³/min |
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Gas pressure |
0.6MPa |
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4-Head Valve Inserting and Crimping Machine
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No.of valve insertion and position head |
2+2 |
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No. Of sealing head head |
2times |
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Sealing diameter |
26.9~27.3mm±0.1mm |
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Sealing depth |
4.6~5.3mm±0.1mm |
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Capacity |
≥100cans/min |
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Applicable aerosol cans |
Diameter |
35-75mm |
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High |
100~330mm |
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Max. Gas consumption |
1.5m³/min |
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Gas pressure |
0.8MPa |
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8-Head Propellant Filling Machine
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Max. Propellant filling volume of single head |
250ml(Max 500ml) |
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Filling times of single propellant filling head |
2times |
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Single propellant filling accuracy |
≤30ml |
±0.5ml |
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＞30~100ml |
±1ml |
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＞100~200ml |
±1.5ml |
||
|
＞200~300ml |
±2.5ml |
||
|
＞200~300ml |
±3ml |
||
|
＞400ml |
±3.5ml |
||
|
Capacity |
≥100cans/min |
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|
Applicable aerosol cans |
Diameter |
35-75mm |
|
|
High |
100~330mm |
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Max. Gas consumption |
3m³/min |
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Gas pressure |
0.8MPa |
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