Yangzhou Meida Filling Machinery Co., Ltd. is one of the leading manufacturers and suppliers of bag on valve filling machine in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy advanced bag on valve filling machine at competitive price from our factory.
The Bag-on-Valve Aerosol Filling Line comprises two main sections. The front part of the filling line features an Empty Can Feeder, an Automatic Bag-on-Valve Aerosol Filling Machine, a 2 heads sealing & gas filling machine, all supported by stainless steel conveyors. The end section includes an Aerosol Checkweigher, an Automatic Water Bath Leakage Detection Machine, an Automatic Actuator Placing Machine, and an Automatic Cap Pressing Machine, culminating at a Packing Table.
Products Description
Bag-on-valve (B.O.V.) systems are versatile and can handle a wide range of fluids and viscous products, as long as their viscosity allows them to pass through the valve stem. Key applications include:
Cosmetics: Products such as sun care items (including SPFs, lotions, and creams), facial washes, self-tanning sprays, and personal hygiene products.
Pharmaceutical & OTC: Applications include wound washes, nasal sprays, ear washes, eye washes, first aid sprays, and baby care solutions.
Food: Suitable for various items like cooking oils, liquid flavorings, vinegar, salad dressings, ketchup, mustard, jellies, and beverages. B.O.V. Solutions also has multiple pending patents for coffee and tea concentrates.
Miscellaneous: This category covers liquid fire extinguishers, air fresheners, odor eliminators, car care products, hunting supplies, disinfectants, and furniture polishes and cleaners.
Features
The aerosol machine is PLC-controlled and consists of two sealing and gas filling heads, each equipped with a pressure sensor to ensure effective crimping and gas filling at pre-set pressures. The heads feature a double sealing ring structure for tight crimping.
This system fills compressed air (or nitrogen) under the cap before crimping the cans. It uses Xinjie PLC control with a touch screen interface and includes two filling stations. The measuring cylinder is made of 304 stainless steel.
During long-term operation, when the sealing rings wear, the outer diameter compensates automatically due to the reeds. This design ensures that the skeleton seal rings are corrosion-resistant, low-temperature resistant, wear-resistant, and durable.
This two-station filling machine can simultaneously fill two different gases or the same gas, providing flexibility and efficiency in the filling process.
Then the liquid product is filler into the inner bag through the valve. This is typically done under pressure to ensure the liquid fills the bag completely without compromising its integrity.The liquid filling system of this machine has 4 sets of filling heads, the touch screen and PLC are Xinjie components, the electromagnetic valve is imported from South Korea, and the feeding pipe is a food-grade silicone steel wire pipe.
Advantages
1.Product Purity: The separation of the product from the propellant prevents contamination, maintaining the integrity and quality of the contents.
2.Extended Shelf Life: The airtight environment created by the bag prevents exposure to air and light, reducing the need for preservatives and extending the product's shelf life.
3.Recyclability: B.O.V. systems use recyclable materials, contributing to environmental sustainability.
4.Consistent Dispensing: The design allows for even and consistent product dispensing, enhancing user experience.
5.Versatility: Suitable for a broad range of products, including foams, gels, and liquids.
How to choose your suitable aerosol filling equipment manufacturer?
Choosing the suitable bag-on-valve (B.O.V.) filling machine involves several key considerations. Here are some factors to evaluate when comparing different manufacturers:
1. Technology and Features
Filling Method: Understand the type of filling technology (e.g., pressure filling, vacuum filling) and whether it suits your product's viscosity.
Automation Level: Determine if you need a fully automatic, semi-automatic, or manual machine, based on your production capacity and budget.
Flexibility: Look for machines that can handle various product types, viscosities, and can sizes.
2. Quality and Reliability
Manufacturing Standards: Check if the manufacturer adheres to industry standards and certifications (e.g., ISO, CE).
Durability: Evaluate the materials used in construction (e.g., stainless steel components) for long-term durability and resistance to corrosion.
3. Production Capacity
Assess the machine's output rate (cans per minute) to ensure it meets your production demands.
Consider future scalability; choose a machine that can accommodate increased production if needed.
4. Ease of Use and Maintenance
User Interface: Look for machines with intuitive controls, such as touch screens and easy-to-navigate software.
Maintenance Requirements: Investigate the ease of maintenance, availability of spare parts, and the manufacturer's support for service and repairs.
5. Customization Options
Determine if the manufacturer offers customization for specific product needs, such as special bag materials or unique filling requirements.
6. Cost and Budget
Compare pricing among manufacturers, but consider the total cost of ownership, including maintenance, spare parts, and operational costs.
Look for value-added features that justify a higher initial investment.
7. After-Sales Support
Evaluate the manufacturer's customer support, including training, installation, and troubleshooting services.
Check for warranty options and the availability of technical support.
8. References and Reviews
Seek testimonials from other customers who have purchased the same machine.
Research online reviews and case studies to understand the performance and reliability of the equipment.
9. Supplier Reputation
Investigate the manufacturer's reputation in the industry, including their experience, market presence, and any awards or recognition they have received.
By thoroughly assessing these factors, you can make an informed decision when choosing a bag-on-valve filling machine that meets your production needs and quality standards.
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Sealing diameter |
26.5~28.0mm |
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Sealing depth |
4.7~5.5mm |
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Gas filling accuracy |
≤±1% |
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Gas pressure |
0.45~0.8MPa |
|
Capacity |
25~30CPM |
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Diameter of cans |
≥35mm |
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Liquid filling accuracy |
≤±1% |
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Liquid filling capacity |
25~30CPM |
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Max. Gas consumption |
1.5m³/min |
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Gas pressure |
0.6~0.8MPa |
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Liquid filling volume |
30~750ml |
