Yangzhou Meida Filling Machinery Co., Ltd. is one of the leading manufacturers and suppliers of bag-on-valve filling machine in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy advanced bag-on-valve filling machine at competitive price from our factory.
Post-foaming aerosol products are specialized formulations that are dispensed as a liquid or cream from an aerosol can, but after application, they transform into a foam. The foam typically forms after the product is exposed to air or when it comes into contact with the skin. These products are widely used in personal care, medical, and household applications due to their easy-to-apply nature and efficient delivery of active ingredients.The machine combines a paste and pentane in a quantitative and proportional manner, providing a high-precision, consistent filling process.
Features
1.Mixing Mechanism:
The machine utilizes an adjustable lever proportional synchronization mechanism and a steady-state mixing tube mechanism to achieve a uniform mixture of paste and pentane.
The synchronized mechanism ensures the paste and pentane are output to the mixing tube, which then delivers the well-mixed material into the filling head.
2.Filling Process:
The machine fills the product inside the bag-on-valve of the aerosol can at high pressure, ensuring efficient delivery of the mixture.
It uses compressed air (or nitrogen) to inflate and seal the can, maintaining the product's integrity inside the BOV system.
3.Bag-on-Valve System:
This system is specifically tailored for bag-on-valve applications, ensuring clean and controlled filling of post-foaming products.
4.Advanced Pneumatic Components:
The machine incorporates imported pneumatic components, known for easy operation, precision, and excellent sealing capabilities.
5.Customization and Control:
The filling system features independent adjustment handwheels for precise control of raw material and pentane ratios.Optional touch screen + PLC program control offers a user-friendly interface for enhanced customization and operation management.
6.Room Temperature Operation:
The filling process occurs at room temperature, eliminating the need for low-temperature environments or extra stirring procedures.
7.Cleaning Device:
The machine includes an online cleaning device to prevent contamination caused by foaming in the valve, ensuring hygienic filling processes and minimizing downtime between production runs.
Advantages
1.Easy Adjust-ability:
Independent adjustment mechanisms make it simple to fine-tune the proportion of materials for different product formulations.
2.High Accuracy:
The machine provides precise metering and fast filling, ensuring consistent product quality.
3.Efficient and Fast Filling:
Designed for speed without compromising accuracy, the machine improves production efficiency.
4.No Need for Low-Temperature Processes:
The filling process occurs at room temperature, which simplifies the overall operation and saves energy.
Application
This Post-Foaming Semi-Automatic Bag-on-Valve Aerosol Filling Machine is ideal for manufacturers producing:
Shaving Cream
Shaving cream is one of the most common post-foaming products. It is dispensed as a liquid or gel and quickly transforms into a rich foam when applied to the skin, providing a smooth surface for shaving.
01
Hair Removal Cream (Depilatory)
These products are used to remove unwanted hair. The cream is dispensed from the aerosol can, spreads easily as a liquid, and then foams up, aiding in hair removal.
02
Hair Dye
Post-foaming hair dye allows for easy and even application of the product. The foam makes it easier to distribute the dye uniformly across the hair.
03
Foaming Hand Sanitizers
These sanitizers are dispensed as a liquid that transforms into foam upon application. The foam provides a light texture that spreads easily on the hands for disinfection.
04
Sunscreens
Some sunscreens are formulated as post-foaming products, allowing the sunscreen to be applied evenly and quickly as a foam, making it ideal for fast absorption.
05
Wound Cleansers or Medical Foams
In medical settings, certain wound care products or skin treatments are formulated as post-foaming aerosols to deliver medicated solutions in foam form, which can be easily applied to the skin or wound area.
06
Foaming Cleansers
These products are used for skin or facial cleansing. They are dispensed as a liquid or light cream and then foam up when rubbed onto the skin, helping to cleanse more thoroughly.
07
Cosmetic Foams
This category includes makeup primers, self-tanning products, or other cosmetic formulations that are easier to apply in foam form, ensuring even coverage.
08
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Applicable valve |
1'' bag-0n-valve |
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Applicable can diameter |
35~66mm |
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Applicable can height |
88~250mm |
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Gas Filling Accuracy |
≤±0.03 Mpa |
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Sealing Accuracy |
≤3‰ |
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Production Capacity |
10 ~15 cans/min |
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Maximum filling capacity of single-head paste (can be customized) |
190 ml |
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Isopentane to paste ratio (can be customized) |
3 ~ 7 ％(W/W) |
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Working Pressure |
0.6 ~ 0.8 Mpa |
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Air Consumption |
0.6 m³/min |
