Yangzhou Meida Filling Machinery Co., Ltd. is one of the leading manufacturers and suppliers of 5-in-1 aerosol filling equipment in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy advanced 5-in-1 aerosol filling equipment at competitive price from our factory.
Video
Introduction
MEIDA 5-in-1 Aerosol Filling Machine | Semi-auto
This machine integrates auto can pushing, liquid filling, valve inserting, valve fixing, crimping, and gas filling into a single compact workbench (ISO 9001 certified). Designed for high-risk environments, it features explosion-proof certification and 304 stainless steel construction, ensuring compliance with BB/T 0001-2018 aerosol machinery industry standards. This machine achieves ±1% filling accuracy and speeds of 600–1000 cans/hour, making it ideal for lab-scale R&D and small-to-medium batch production.
Features & Benefits
Ideal for R&D, pilot projects, and small to medium-scale production of aerosol products in the chemical, automotive, pharmaceutical, cosmetic, and household goods industries.
Explosion-Proof Safety
Operate with confidence. Our machine's 100% pneumatic design and built-in acrylic safety shields protect your operators and facility from dangerous risks.
Versatile Application
Perfect for filling a wide range of aerosol products, including spray paints, lubricants, pesticides, air fresheners, deodorants, body spray, hair spray, tire repair sealants, and industrial cleaning sprays.
Guaranteed Seal Integrity
The automatic valve correction mechanism ensures perfect alignment for 100% leak-proof crimping every time, reducing waste and product returns.
Ergonomic Design
The automatic can pushing mechanism significantly reduces operator fatigue and physical strain.
Technical Parameters
| Model |
QGB 5-in-1 Semi-auto Aerosol filling Machine
|
| Applicable valve | 1'' |
| Applicable Can Diameter | 35-66mm |
| Applicable Can Height | 88-330mm |
| Liquid filling Volume | 30-500ml |
| Liquid Filling Precision |
≤±1% |
|
Gas Filling Volume |
30-500ml |
|
Gas Filling Accuracy |
≤±1% |
|
Production Capacity |
600-1000 cans/hr |
FAQ
Q: Is this machine easy for one person to operate?
A:Yes, absolutely. Our 5-in-1 aerosol filling machine is specifically engineered for efficient and error-proof operation by a single person.
Here's how we ensure ease of use:
- Simple, Centralized Control Panel: All operations are managed from one intuitive panel featuring clearly labeled switches, pressure gauges, and a reset button. No complex programming is required.
- Semi-Automatic Workflow: The operator simply places the can, and the machine's automated pneumatic systems handle the sequential steps of filling, crimping, and gas charging with minimal manual intervention.
- Reduced Physical Strain: The automatic bottle-pushing mechanism moves cans through the production line, eliminating tedious manual handling and heavy lifting.
- Quick Learning Curve: With the provided video guides and manual, new operators can be trained to run the machine effectively and safely in a very short time.
In short, this machine is designed to maximize your output while minimizing your labor costs and training time.
Q: Can this machine be part of a larger production line?
A: Yes, it has strong adaptability. It is designed to be the versatile core of your aerosol production, with the built-in adaptability to scale into a complete automated line as your business grows.
We achieve this through:
Modular Design: The machine is engineered to seamlessly connect with a range of auxiliary equipment.
Future-Proof Investment: Start with our efficient all-in-one unit for initial production. You can then add automation modules later to increase output without replacing your core filling system.
Complete Line Integration: It can be furnished with:
Upstream: Automatic Can Arranging & Feeding Systems
Downstream: Automatic Valve Inserters, Capping Machines, Labeling Systems, and Packing Tables.
This flexibility makes it the perfect solution for businesses ranging from pilot-scale production to full-scale manufacturing, ensuring a smooth pathway to higher automation.
Q: How does the automatic bottle pushing system work?
A:Our automatic bottle pushing system uses precision pneumatic automation to create a smooth, hands-free workflow. Here's how it works:
- Pneumatic Power: An industrial-grade air cylinder acts as the muscle of the system, providing reliable and consistent pushing power.
- Guided Movement: Containers are securely guided along a track or rail system.
- Automatic Cycling: After an operation (like filling or crimping) is complete on one can, the cylinder automatically activates.
- Precise Indexing: It pushes the entire row of containers forward by exactly one position, moving the finished can to the next station and bringing a new empty can into place.
Key Benefits of This System:
- Eliminates Manual Labor: Completely replaces the repetitive and tiring task of manually pushing heavy cans.
- Boosts Efficiency & Speed: Enables a consistent, uninterrupted production flow, significantly increasing your output per hour.
- Enhances Safety: Removes the operator's hands from moving between machinery, reducing the risk of pinch-point injuries.
- Improves Consistency: Provides precise and repeatable movement, ensuring each can is perfectly positioned for accurate filling and sealing.
- Reduces Operator Fatigue: Allows your employee to focus on higher-value tasks like monitoring quality and loading components, leading to a more productive and safer work environment.
Q: What is the machine made from, and why is that important?
A:The core structure and all product-contact surfaces of our aerosol filling machine are constructed from high-quality, 304 Stainless Steel. This isn't just a specification; it's a critical commitment to safety, quality, and durability. Here's why the choice of 304 Stainless Steel matters for your business:
- Uncompromised Product Safety & Purity: 304 stainless steel is non-porous, non-toxic, and non-reactive. It will not leach chemicals, rust, or corrode, ensuring the integrity of your products-whether you're filling cosmetics, pharmaceuticals, food-grade sprays, or industrial chemicals. This is essential for meeting FDA, GMP, and other stringent industry regulations.
- Superior Durability & Long-Term Value: This material is exceptionally strong and resistant to impact, wear, and corrosion from aggressive chemicals and cleaning agents. It withstands the demands of a production environment, guaranteeing a much longer lifespan than machines made with inferior materials, protecting your investment.
- Effortless Hygiene & Cleaning: The smooth, polished surface of stainless steel prevents bacteria buildup and allows for quick, thorough cleaning and sterilization between production runs. This minimizes cross-contamination, reduces downtime, and is vital for maintaining strict hygiene protocols.
- Professional Appearance & Corrosion Resistance: It maintains a clean, professional look and is highly resistant to rust from ambient moisture, ensuring your equipment always looks and performs like new.
In short, the use of 304 Stainless Steel is non-negotiable for producing safe, high-quality aerosols and ensuring your machine remains a reliable asset for years to come.
Q: How do I install and use the aerosol filling machine?
A:We ensure a smooth setup and operation process for your new machine. Comprehensive support materials are provided to guide you every step of the way:
- Detailed Documentation:
You will receive a full Installation Guide and an Operations & Maintenance Manual. These documents provide step-by-step written instructions, safety protocols, and troubleshooting tips.
- Visual Step-by-Step Guides:
To make the process even easier, we provide video resources:
Installation Video: A complete walkthrough of the machine setup, from unboxing to power connection.
Adjustment Videos: Short, specific clips showing how to calibrate critical settings like filling volume, crimping pressure, and gas charge levels for different can sizes.
- Ongoing Support:
Our technical support team is available to assist you if you have any questions during the installation or operation process.
Q:What certifications does your machine and company hold?
A: We hold internationally recognized certifications that verify our commitment to quality, safety, and professional manufacturing standards. This provides our customers with confidence and ensures regulatory compliance. Our key certifications include:
- CE Certification: This signifies that our aerosol filling machine meets the strict health, safety, and environmental protection requirements for sale within the European Economic Area (EEA). It is your assurance that the equipment is designed and built to high safety standards.
- ISO 9001:2015 Quality Management System: This certification verifies that our entire manufacturing process, from design and production to sales and support, adheres to a rigorous international standard for quality management. It guarantees consistency, reliability, and a commitment to continuous improvement in every machine we build.
- Explosion-Proof Certification (CNEX): Critically, our aerosol production lines are specifically designed for safety in hazardous environments. They carry explosion-proof certification (details provided upon request), meaning the electrical and pneumatic components are engineered to prevent ignition of flammable vapors-a non-negotiable safety requirement for filling aerosols like paints, solvents, and propellants.
Why These Certifications Matter to You:
These are not just documents; they are your guarantee of investing in a safe, reliable, and high-quality machine that meets global regulatory standards, protects your operators, and minimizes operational risk.
Hot Tags: 5-in-1 Aerosol Filling Equipment, China 5-in-1 Aerosol Filling Equipment manufacturers, factory, semi automatic filling machine for aerosol
