Yangzhou Meida Filling Machinery Co., Ltd. is one of the leading manufacturers and suppliers of butane gas filling machine in China. With a professional production team, we are able to meet the needs of the majority of our customers. Welcome to buy advanced butane gas filling machine at competitive price from our factory.
Products Description
The Butane Gas Cartridge Filling Machine Production Line is specifically designed for filling butane cartridge gas. The process begins with vacuuming the aerosol can, followed by crimping the can and filling it with gas through the valve stem. Its explosion-proof design ensures safety, making it incredibly easy to operate and maintain.
This high-speed production flow is designed to maximize efficiency while ensuring safety and quality at every stage. Automation and advanced technology play crucial roles in achieving high production rates while minimizing manual labor and potential errors.
Extra large empty cans feeder
Empty aerosol cans are supplied to the production line using automated feeders. This ensures a continuous supply without manual handling.
Cassette valve fitting and vacuum crimping machine
An automated system inserts the cassette valve into the crimped can. This process is designed for speed and precision, allowing multiple valves to be inserted simultaneously.Each can is vacuumed to remove air and moisture, creating a safe environment for gas filling. This is done using a vacuum pump integrated into the filling line.After vacuuming, the can is crimped to secure the valve. This step ensures that the can is airtight and ready for gas filling.
High speed gas filling machine
The can is filled with butane gas through the valve stem. Multi-head filling machines can fill several cans at once, significantly increasing the speed of this operation.During gas filling, pressure sensors monitor the system to ensure the correct amount of gas is dispensed.
High speed weight check machine
After filling, each can passes through a weight check station to verify that it meets the required specifications. Any cans that are out of tolerance are automatically removed from the line.
Automatic Water Bath Check Machine
Cans are subjected to a water bath check to identify any leaks. This ensures that all cans are sealed correctly before proceeding.
High speed Butane Cap Presser With Elevator
Automatically places and seals caps onto the filled cans, ensuring they are securely closed.
Ink Jet Printer
Prints batch numbers, expiration dates, and other essential information directly onto the cans, facilitating traceability and compliance with regulations.
Features
1.The line is designed for high-speed production, often achieving thousands of cans per hour, significantly increasing output compared to manual processes.
2. Equipped with intuitive controls and touch screens for easy operation and monitoring.
3.Capable of handling various can sizes and valve types, allowing manufacturers to adapt to changing market needs.
4.Includes various safety measures, such as emergency stop functions, explosion-proof components, and automated checks to prevent accidents.
5.Designed for reliability and ease of maintenance, minimizing downtime and operational costs.
Notes on production cassette gas
When filling cassette gas cans, several critical factors must be considered to ensure safety, efficiency, and product quality:
1. Safety Precautions
Explosion-Proof Equipment: Use explosion-proof machinery and ensure the filling area is well-ventilated to prevent gas accumulation.
Personal Protective Equipment (PPE): Operators should wear appropriate PPE, such as gloves, goggles, and flame-resistant clothing.
01
2. Regulatory Compliance
Adhere to local and international regulations regarding the handling and filling of flammable gases to ensure compliance and safety.
02
3. Proper Equipment Calibration
Ensure that filling machines are calibrated correctly to maintain accurate filling volumes and avoid overfilling or underfilling.
03
4. Quality Control
Implement regular quality checks, including pressure tests and leak detection, to ensure each can meets safety and quality standards.
04
5. Material Compatibility
Verify that all materials used in the filling process are compatible with the gas being filled to prevent chemical reactions or degradation.
05
6. Temperature and Pressure Monitoring
Monitor temperature and pressure during filling, as fluctuations can affect the filling process and gas behavior.
06
7. Operator Training
Provide thorough training for operators on the filling process, equipment operation, and emergency procedures to enhance safety and efficiency.
07
8. Filling Speed and Technique
Maintain optimal filling speeds to avoid excessive turbulence, which can lead to gas loss or improper filling.
08
9. Emergency Procedures
Establish clear emergency response protocols in case of leaks or accidents, including evacuation routes and first aid measures.
09
10. Waste Management
Implement measures for handling and disposing of any waste or emissions produced during the filling process to minimize environmental impact.
10
By paying attention to these factors, manufacturers can ensure a safe and efficient filling process for cassette gas cans while maintaining product integrity.
Hot Tags: butane gas filling machine, China butane gas filling machine manufacturers, factory, flexible aerosol can filling equipment, multi functional aerosol can filling equipment
|
Valve inserting speed |
120cans/min |
|
|
Height of the conveyor belt |
875±15mm |
|
|
Motor total power |
1.1 KW |
|
|
Max. Gas consumption |
250L/min |
|
|
Single Valve Elevator |
Power |
0.18KW |
|
Hopper dimension |
780×600×340(mm) |
|
|
Dimension |
2300×780×2000(mm) |
|
|
Single Valve Sorting Machine |
Valve sorting head |
2heads/set |
|
Motor Power |
0.37KW |
|
|
Dimensions |
1400×1100×200(mm) |
|
|
Single Valve Inserting Machine |
Valve inserting head |
4/set |
|
Valve correcting head |
4/set |
|
|
Max. Turntable rotating speed |
25times/min |
|
|
Max. Air consumption |
250L/min |
|
